Thu 19 May 2011, 09:27 GMT

New engines designed to lower fuel consumption


Low-speed Wärtsilä engines are due to be launched in 2013-14.



Wärtsilä has announced that it has strengthened its offering in the mid-size, low-speed engine sector by adding new 62- and 72-bore low-speed engines to its portfolio using technology designed to enable operators to lower fuel consumption.

These standardised engines are said to offer high propulsion efficiency, reliability, and optimised total cost of ownership for customers in the bulker, tanker, and feeder container markets.

Both engines employ Wärtsilä low-speed technology, and incorporate electronically-controlled fuel supply and control. The 62-bore engine with a bore of 620 mm has four to eight cylinders, each with an output of 2660 kW at a speed of 97-103 rpm. The 72-bore engine has a bore of 720 mm and four to eight cylinders, each with an output of 3610 kW at a speed of 84-89 rpm.

Development work on the new engines has been carried out at Wärtsilä's Low-Speed Competence Centre in Winterthur, Switzerland following a feasibility study in 2010.

The first 62-bore engine will be available for delivery in September 2013 and the first 72-bore engine will be available approximately one year later.

The new engines are designed to serve the merchant fleet in vessels that use smaller engines. The primary targets for the 62-bore engine are smaller capesize bulk carriers, Panamax bulk carriers, Aframax tankers, and handysize container vessels, while capesize bulk carriers, Suezmax tankers, and Sub-Panamax to Panamax container vessels are ideal applications for the 72-bore engines.

"At launch, the new engines are IMO Tier II compatible and available with IMO Tier III solutions. The design philosophy and main engine parameters have been selected to give high levels of reliability as the first priority. At the same time, the design enables the lowest possible manufacturing costs," said Lars Anderson, Vice President, Merchant, Wärtsilä Ship Power.

Since the engine design parameters also allow for a compact engine room, shipyards can now use the same engine room module for various vessel types, from bulk carriers and tankers to container vessels. Furthermore, owners can rationalise their crew training and spares for the entire fleet.

Benefits for ship owners, operators, and shipyards

The new engines are said to offer significant benefits to both shipowners and operators. The stroke/bore ratio offers internal efficiency with a gain of 1-2 percent compared to current engines, and depending on the vessel type, the lower engine speeds make it possible to improve propulsion efficiency by 2-6 percent, according to Wärtsilä.

The layout fields of both engines are extended to maintain output, while allowing an increased shaft speed. The extended fields offer added flexibility to select the most efficient propeller speed for the lowest daily fuel consumption, and the most economic propulsion equipment, for a wide varity of vessel types. This concept was first applied successfully with the Wärtsilä RTA/RT-flex 82 bore engines.

The new engine designs also offer de-rating possibilities, which can further improve either the engine's internal efficiency or its propulsion efficiency, or both. Overall efficiency gains of 5-8 percent at vessel level can therefore be expected. As this directly reduces the emission levels of carbon dioxide (CO2), sulphur oxides (SOx), and nitrogen oxides (NOx), it will be easier for shipyards to satisfy EEDI (Energy Efficiency Design Index) requirements.

Wärtsilä's common-rail technology

Wärtsilä is a leader in common-rail technology for electronically-controlled low-speed marine engines. These engines incorporate the latest electronically-controlled common-rail technology for fuel injection, valve actuation, engine starting, and cylinder lubrication with direct benefits to shipowners.

"Wärtsilä's common-rail technology plays a key role in enabling shipowners to meet the challenges of higher fuel costs," Wärtsilä said.

The technology provides a high degree of flexibility in engine settings designed to give lower fuel consumption, very low minimum running speeds, smokeless operation at all running speeds, and outstanding control of exhaust emissions.

The regulation of engine operation provided by the Wärtsilä electronically controlled engine system allows for good manoeuvring capabilities and the lowest possible operating speed, for example, during canal passages and port entrance.


Navios Turquoise vessel. Navios Partners takes delivery of second LNG- and methanol-ready boxship in newbuilding series  

Handover of 7,900-TEU Navios Turquoise follows delivery of sister ship Navios Cyan in May.

Yang Ming and Hanwha Ocean contract signing ceremony. Yang Ming orders six 13,000-TEU LNG dual-fuel vessels from Hanwha Ocean  

Taiwanese carrier expands green fleet with ammonia-ready newbuilds due for delivery by 2029.

AiP award ceremony for 12,500-cbm LNG bunker vessel design. LR awards approval in principle to Chinese yard for 12,500-cbm LNG bunker vessel design  

Lloyd’s Register validates new LNG bunkering vessel concept by CSSC Huangpu Wenchong at SMM 2026.

Santiago I vessel. Marflet Marine becomes first Spanish merchant fleet owner to operate wind-assisted suction sails  

Spanish chemical tanker operator installs bound4blue eSAILs, targeting 10–15% energy savings.

Teunis Visser, IBIA. IBIA appoints veteran fuel industry trainer Teunis Visser as advisor  

Association brings on board specialist with nearly 40 years of oil, gas and bunker sector experience.

AiP award ceremony for a 114,000-DWT tri-fuel-ready tanker concept. Lloyd’s Register and MARIC unveil tri-fuel-ready tanker concept at SMM 2026  

New 114,000-DWT tanker design offers conversion readiness for LNG, methanol or ammonia.

TFG Marine mass flow meter (MFM). TFG Marine fits two more US Gulf Coast barges with certified mass flow meters  

TFG Marine expands its mass flow meter rollout on the US Gulf Coast, adding ISO 22192 certification to two supply barges.

Hercules Vanessa vessel. HTM’s Hercules Vanessa begins maiden voyage as Ultra-Spec tanker series expands  

Vessel is the latest addition to Hercules Tanker Management’s 10-ship next-generation fleet renewal programme.

Steel-cutting ceremony for TRAnsverse 2600e vessels. Cochin Shipyard begins construction of Svitzer’s battery-electric tugs in India  

Four TRAnsverse 2600e vessels are claimed to be among the most advanced green tugs under construction globally.

TT-Line Green Ship 2.0 illustration. MacGregor wins ro-ro equipment contract for TT-Line’s battery-hybrid LNG ferries  

Company to supply cargo handling systems for two new LNG-powered ferries destined for Baltic Sea routes.