Thu 19 May 2011, 09:27 GMT

New engines designed to lower fuel consumption


Low-speed Wärtsilä engines are due to be launched in 2013-14.



Wärtsilä has announced that it has strengthened its offering in the mid-size, low-speed engine sector by adding new 62- and 72-bore low-speed engines to its portfolio using technology designed to enable operators to lower fuel consumption.

These standardised engines are said to offer high propulsion efficiency, reliability, and optimised total cost of ownership for customers in the bulker, tanker, and feeder container markets.

Both engines employ Wärtsilä low-speed technology, and incorporate electronically-controlled fuel supply and control. The 62-bore engine with a bore of 620 mm has four to eight cylinders, each with an output of 2660 kW at a speed of 97-103 rpm. The 72-bore engine has a bore of 720 mm and four to eight cylinders, each with an output of 3610 kW at a speed of 84-89 rpm.

Development work on the new engines has been carried out at Wärtsilä's Low-Speed Competence Centre in Winterthur, Switzerland following a feasibility study in 2010.

The first 62-bore engine will be available for delivery in September 2013 and the first 72-bore engine will be available approximately one year later.

The new engines are designed to serve the merchant fleet in vessels that use smaller engines. The primary targets for the 62-bore engine are smaller capesize bulk carriers, Panamax bulk carriers, Aframax tankers, and handysize container vessels, while capesize bulk carriers, Suezmax tankers, and Sub-Panamax to Panamax container vessels are ideal applications for the 72-bore engines.

"At launch, the new engines are IMO Tier II compatible and available with IMO Tier III solutions. The design philosophy and main engine parameters have been selected to give high levels of reliability as the first priority. At the same time, the design enables the lowest possible manufacturing costs," said Lars Anderson, Vice President, Merchant, Wärtsilä Ship Power.

Since the engine design parameters also allow for a compact engine room, shipyards can now use the same engine room module for various vessel types, from bulk carriers and tankers to container vessels. Furthermore, owners can rationalise their crew training and spares for the entire fleet.

Benefits for ship owners, operators, and shipyards

The new engines are said to offer significant benefits to both shipowners and operators. The stroke/bore ratio offers internal efficiency with a gain of 1-2 percent compared to current engines, and depending on the vessel type, the lower engine speeds make it possible to improve propulsion efficiency by 2-6 percent, according to Wärtsilä.

The layout fields of both engines are extended to maintain output, while allowing an increased shaft speed. The extended fields offer added flexibility to select the most efficient propeller speed for the lowest daily fuel consumption, and the most economic propulsion equipment, for a wide varity of vessel types. This concept was first applied successfully with the Wärtsilä RTA/RT-flex 82 bore engines.

The new engine designs also offer de-rating possibilities, which can further improve either the engine's internal efficiency or its propulsion efficiency, or both. Overall efficiency gains of 5-8 percent at vessel level can therefore be expected. As this directly reduces the emission levels of carbon dioxide (CO2), sulphur oxides (SOx), and nitrogen oxides (NOx), it will be easier for shipyards to satisfy EEDI (Energy Efficiency Design Index) requirements.

Wärtsilä's common-rail technology

Wärtsilä is a leader in common-rail technology for electronically-controlled low-speed marine engines. These engines incorporate the latest electronically-controlled common-rail technology for fuel injection, valve actuation, engine starting, and cylinder lubrication with direct benefits to shipowners.

"Wärtsilä's common-rail technology plays a key role in enabling shipowners to meet the challenges of higher fuel costs," Wärtsilä said.

The technology provides a high degree of flexibility in engine settings designed to give lower fuel consumption, very low minimum running speeds, smokeless operation at all running speeds, and outstanding control of exhaust emissions.

The regulation of engine operation provided by the Wärtsilä electronically controlled engine system allows for good manoeuvring capabilities and the lowest possible operating speed, for example, during canal passages and port entrance.


Panos Mitrou and Yoshikazu Kondo. MOL wins LR technology award for wind-assisted propulsion on LNG carriers  

Lloyd’s Register honours Mitsui O.S.K. Lines for its Wind Challenger decarbonisation work.

Echandia Core marine battery system. Echandia to supply battery system for Incat’s new 78-metre hybrid ferry  

Swedish battery maker Echandia wins first order from Australian high-speed ferry builder Incat.

Martin Vorgod, Global Risk Management. Global Risk Management posts $9.4m pre-tax profit amid low-volatility energy markets  

Danish hedging firm grows client base and broadens product range despite subdued market conditions.

Lloyd's Register grants approval for BeHydro hydrogen engine. Lloyd’s Register grants first type approval for 100% hydrogen marine engine  

BeHydro’s spark-ignited engine, tested in Ghent, operates entirely on hydrogen without pilot fuel.

Truck-to-ship (TTS) LNG bunkering at Port of Palermo. Molgas completes first LNG bunkering operation at Palermo  

Spanish energy firm carries out maiden LNG delivery at Sicilian port.

Maersk 5,900-teu vessel. Tsuneishi China delivers third methanol dual-fuel boxship in series  

Zhoushan shipbuilder hands over another 5,900-teu Maersk container vessel.

Type approval test (TAT) for ME-LGIA ammonia engine. Everllence completes type approval test for ammonia engine ahead of sea trials  

Eight classification societies oversee testing of ME-LGIA ammonia engine at Copenhagen research centre.

Zhong Ran 23 vessel. CPN bunker barge becomes first vessel listed under Hong Kong’s new quality bunkering scheme  

Zhong Ran 23 achieves listing under the Marine Department’s voluntary mass flow metering initiative.

Peder Moller, Bunker Holding. Bunker Holding posts $73m pre-tax profit amid geopolitical headwinds and board overhaul  

Marine fuels exceeds its own expectations despite 4% revenue decline.

Oilmar Board of Directors graphic. Oilmar formalises governance structure with establishment of board of directors  

Dubai-based marine fuels trader Oilmar appoints three-member board.