Fri 18 Feb 2011, 08:47 GMT

Fuel-saving fluoropolymer foul release coating


Study says fluoropolymer foul release technology can cut fuel costs by 9 percent.



On February 17th, 2011, International Paint held a presentation and Q&A session in London featuring the results of a study by Professor James Corbett of Energy and Environmental Research Associates and the University of Delaware, covering emission reducion and cost savings associated with fluoropolymer foul release technology.

The report claims that fluoropolymer foul release technology, when applied to tanker, bulk cargo and other vessel types can cut fuel costs and greenhouse gas emissions by an average of 9 percent.

The study, which has been welcomed by leading environmentalist Jonathon Porritt and Julian Brazier, chairman of the All Party Maritime and Ports Group, is said to highlight the savings achieved using fluoropolymer non stick technology, which has excellent resistance to marine fouling.

Over 400 vessels in the commercial fleet currently use fluoropolymer foul release technology for marine applications, patented by International Paint, making it one of the most widely used eco-efficiency technologies in the shipping market.

The report, on products manufactured by International Paint, the world's largest marine coatings supplier and part of AkzoNobel, analysed the latest fuel consumption data of vessel types when coated with fluoropolymer foul release technology; Prem Divya, a single engine 21,126 horsepower (HP) tanker, Ikuna, a twin engine 3,400 HP bulker and five identical post panamax container vessels, three of which were coated with TBT free polishing antifoulings and two with fluoropolymer foul release technology.

The results showed that fuel consumption (and therefore the vessel's emissions) was reduced by 10 percent on the Prem Divya, 22 percent on the Ikuna and by 5 percent on the container vessels (based on all five ships carrying a comparable load).

The report states that if similar fuel efficiency results were realised by all tanker and bulk cargo vessels within the commercial fleet: “annual fuel oil consumption could be reduced by roughly 16 million metric tons (MMT) per year, fuel expenditures could be reduced by $4.4 to $8.8 billion per year, and nearly 49 million MMT of CO2 emissions could be avoided annually."

Significantly, the report showed that reductions in CO2 are achieved at a negative cost, whereby the avoided emissions are coupled with economic benefits to the ship owner. For example, the Prem Divya delivered a total annual fuel cost saving of $251,000 based on a 2009 average bunker price of $387 per tonne. While fluoropolymer foul release technology would cost $645,000 more over a nine year period than a biocidal alternative, if this figure is deducted from 2009 bunker costs and projected over the same time period, the owners of Prem Divya would save $1.614 million.

If current (February 2011) bunker prices of $640 / tonne were used for the calculation, the annual savings would be $415,000 and the projected net savings over 9 years would be $3.09 million.

Jonathon Porritt, Founder Director of the Forum for the Future and the Sustainable Shipping Initiative said: "This independent report shows how an existing technology enables ship owners to make significant cuts in their carbon footprint right now. There are many promising innovations and technological developments which can hasten the pace to a sustainable shipping industry, and companies should be paying more attention to their benefits."

Julian Brazier chairman of the All Party Maritime and Ports Group, commented: "The shipping industry is under significant pressure to demonstrate environmental leadership and innovation. This latest research suggests that viable solutions do exist. It also demonstrates the depth of innovation within UK manufacturing and the commitment and investment that is being made in developing groundbreaking technologies that can help to meet one of the biggest challenges that we face today."

Ian Walker, Market Director, International Paint, commented: "It is the simple and proven technologies that will make the biggest impact in reducing GHG emissions from ships; solutions that are easy to implement, do not require huge operational or maintenance costs and can have a significant and quick return on investment. The evidence speaks for itself with over 400 vessels and more already using fluoropolymer foul release technology."


Rolls-Royce mtu engine test bench. Rolls-Royce Power Systems switches German engine test facilities to HVO fuel  

Company saved 3,200 tonnes of CO2 by end of 2025 after switching to renewable diesel.

MSC Migsan delivery ceremony. Changhong International delivers final LNG dual-fuel container ship 205 days early  

Chinese shipbuilder completes 10-vessel series for MSC with delivery of 11,500-teu MSC Migsan.

Seoul city skyline. Oilmar seeks senior and mid-level bunker traders in Seoul  

Marine fuel firm aims to recruit experienced traders for South Korean operations.

Morten Thomas Jacobsen, GEA. Global Ethanol Association to present on ethanol marine fuel at London shipping expo  

Morten Thomas Jacobsen will discuss ethanol fuel trials and maritime decarbonisation challenges in June.

Adrian Tolson, IBIA. IBIA warns of structural shift in marine fuel market following Middle East tensions  

Association chair says geopolitical disruptions signal lasting changes to bunker supply dynamics and pricing.

HMM Hamburg vessel. Rotterdam bunker volumes plunge 25% in first quarter amid regulatory shifts  

Fossil fuel sales decline sharply while alternative fuels show modest growth in Dutch port.

Camellia Dream vessel. Norsepower completes factory tests for 18 rotor sails bound for Airbus fleet  

Wind propulsion units cleared for installation on LD Armateurs vessels targeting 50% emissions reduction.

Frankie Russ vessel. Ernst Russ acquires four chemical tankers with five-year charters worth $126m  

Hamburg shipowner enters tanker segment with methanol-ready newbuildings delivering from Q4 2026.

Ammonia fuel system component. Wärtsilä boosts ammonia engine power output to match LNG equivalent  

Finnish technology group raises Wärtsilä 25 Ammonia engine output, enabling simpler vessel designs.

Aerial view of a cruiseship at sea. Fincantieri secures order for three LNG-fuelled cruise ships from Princess Cruises  

Italian shipbuilder to construct vessels at Monfalcone yard, with deliveries scheduled through 2039.