Fri 18 Feb 2011, 08:47 GMT

Fuel-saving fluoropolymer foul release coating


Study says fluoropolymer foul release technology can cut fuel costs by 9 percent.



On February 17th, 2011, International Paint held a presentation and Q&A session in London featuring the results of a study by Professor James Corbett of Energy and Environmental Research Associates and the University of Delaware, covering emission reducion and cost savings associated with fluoropolymer foul release technology.

The report claims that fluoropolymer foul release technology, when applied to tanker, bulk cargo and other vessel types can cut fuel costs and greenhouse gas emissions by an average of 9 percent.

The study, which has been welcomed by leading environmentalist Jonathon Porritt and Julian Brazier, chairman of the All Party Maritime and Ports Group, is said to highlight the savings achieved using fluoropolymer non stick technology, which has excellent resistance to marine fouling.

Over 400 vessels in the commercial fleet currently use fluoropolymer foul release technology for marine applications, patented by International Paint, making it one of the most widely used eco-efficiency technologies in the shipping market.

The report, on products manufactured by International Paint, the world's largest marine coatings supplier and part of AkzoNobel, analysed the latest fuel consumption data of vessel types when coated with fluoropolymer foul release technology; Prem Divya, a single engine 21,126 horsepower (HP) tanker, Ikuna, a twin engine 3,400 HP bulker and five identical post panamax container vessels, three of which were coated with TBT free polishing antifoulings and two with fluoropolymer foul release technology.

The results showed that fuel consumption (and therefore the vessel's emissions) was reduced by 10 percent on the Prem Divya, 22 percent on the Ikuna and by 5 percent on the container vessels (based on all five ships carrying a comparable load).

The report states that if similar fuel efficiency results were realised by all tanker and bulk cargo vessels within the commercial fleet: “annual fuel oil consumption could be reduced by roughly 16 million metric tons (MMT) per year, fuel expenditures could be reduced by $4.4 to $8.8 billion per year, and nearly 49 million MMT of CO2 emissions could be avoided annually."

Significantly, the report showed that reductions in CO2 are achieved at a negative cost, whereby the avoided emissions are coupled with economic benefits to the ship owner. For example, the Prem Divya delivered a total annual fuel cost saving of $251,000 based on a 2009 average bunker price of $387 per tonne. While fluoropolymer foul release technology would cost $645,000 more over a nine year period than a biocidal alternative, if this figure is deducted from 2009 bunker costs and projected over the same time period, the owners of Prem Divya would save $1.614 million.

If current (February 2011) bunker prices of $640 / tonne were used for the calculation, the annual savings would be $415,000 and the projected net savings over 9 years would be $3.09 million.

Jonathon Porritt, Founder Director of the Forum for the Future and the Sustainable Shipping Initiative said: "This independent report shows how an existing technology enables ship owners to make significant cuts in their carbon footprint right now. There are many promising innovations and technological developments which can hasten the pace to a sustainable shipping industry, and companies should be paying more attention to their benefits."

Julian Brazier chairman of the All Party Maritime and Ports Group, commented: "The shipping industry is under significant pressure to demonstrate environmental leadership and innovation. This latest research suggests that viable solutions do exist. It also demonstrates the depth of innovation within UK manufacturing and the commitment and investment that is being made in developing groundbreaking technologies that can help to meet one of the biggest challenges that we face today."

Ian Walker, Market Director, International Paint, commented: "It is the simple and proven technologies that will make the biggest impact in reducing GHG emissions from ships; solutions that are easy to implement, do not require huge operational or maintenance costs and can have a significant and quick return on investment. The evidence speaks for itself with over 400 vessels and more already using fluoropolymer foul release technology."


Everllence 8L51/60DF engine. German ferry operator TT-Line cuts CO2 emissions with bio-LNG switch  

TT-Line reports emissions reduction after operating two Baltic Sea ferries on bio-LNG throughout 2025.

CMA CGM vessel with bunker delivery tanker alongside. CMA CGM vessel completes record biomethanol bunkering in Yangshan  

Delivery marks first time a vessel in its fleet has operated on biomethanol.

Photograph of tanker valves. Pres-Vac highlights tanker valve compliance requirements for alternative fuels  

Company outlines regulatory standards and performance criteria for pressure-vacuum relief devices on methanol and ammonia vessels.

HD Hyundai and ABS joint development project ceremony for nuclear-powered electric propulsion systems. ABS and HD Hyundai partner on nuclear propulsion for container ships  

Classification society and South Korean shipbuilder to assess feasibility for 16,000-teu vessel.

Japan Engine Corporation (J-ENG) logo. Japan Engine Corporation extends ammonia engine licence to Akasaka Diesels  

J-ENG grants domestic partner rights to manufacture alternative-fuel engines for decarbonisation efforts.

Photograph of ship with overlaid encircled text of EU regulations. DNV to host webinar on FuelEU Maritime compliance strategies  

Classification society offers insights as first reporting period closes and verification phase begins.

Photograph of ship with overlaid text showing narrowing MGO-biodiesel price spread. Biodiesel–MGO price spread narrows to $400–500/mt in Northwest Europe  

Bunker One says tighter spread creates opportunities for shipping companies pursuing decarbonisation targets.

Graphic for webinar 'Exmar: preparing to sail using ammonia as a marine fuel'. Exmar to discuss ammonia-fuelled vessel operations in webinar  

Shipowner will explore safety measures and partnerships for new dual-fuel ammonia carriers.

Aerial view of a container vessel. Skuld reports engine damage from CNSL biofuel blends amid rising alternative fuel adoption  

Marine insurer details operational challenges with biofuels, including FAME, CNSL and UCOME across member vessels.

Graphic for Exmar webinar titled titled 'Exmar: preparing to sail using ammonia as a marine fuel'. Event date: 15 April 2026. GRM and Bunker Holding to host webinar on Middle East war's impact on energy markets  

Webinar on 9 March will examine effects on crude oil, bunker and gas markets.





 Recommended