Tue 5 Oct 2010, 08:43 GMT

Design project aims to cut fuel costs by 15%


New ferry design initiative targets 15% reduction in fuel consumption.



Wärtsilä and Deltamarin, a leading design company in the cruise and ferry market, have announced the introduction of a new series of ferry designs that are expected to lead to fuel savings of 15 percent. The designs are being presented during the 35th Interferry Conference in New York, 3-6 October, 2010.

The two companies say they have identified the need for a rational approach to ferry design, and to the entire newbuilding process.

Commenting on the ferry design issue, Wärtsilä said "Most ferries have a unique design, which is produced according to the special characteristics of each route, highly diverse passenger and freight requirements, and the owner's own business model. This diversity results in very high prototype costs for each vessel, to the extent that ferries may be hard to trade and finance. However, standardisation has seldom been the answer, and has usually led to sub-optimal ships with low profitability.

"From an environmental point of view, in the future ferries will have to operate using less fuel and creating lower emission levels. This can be achieved by benefiting from state-of-the-art design improvements, through optimizing machinery and systems, and by implementing the latest innovations in propulsion technology. These innovations are costly and must be standardized wherever possible."

According to Wärtsilä and Deltamarin, a breakthrough was achieved via the development of the so-called Parametric Design Method. Using this method, designers can make a clear distinction between the marketable and non-marketable features of a vessel. For example, the size and architecture of the passenger accommodation and recreation areas are marketable features of a ship, and can be tailored to each customer's particular needs.

On the other hand, the construction of the ship - the engine room layout, piping and ventilation, power, navigation and automation systems can all be designed using a more industrial method. By modularizing and parameterising these elements within the ship, Wärtsilä and Deltamarin say the same benefits can be utilized in subsequent ships without them becoming duplicates.

The savings resulting from use of the parametric approach are expected to be considerable, both in the initial investment as well as in operational costs. The industrial engineering of ship systems, and the serial effect created from pre-designed modules, are estimated to result in cost savings of approximately 15 percent. The fuel economy of these ferries, compared with ferries built 10-15 years ago, are also expected to improve by 15 percent, not least as a result of developments in Wärtsilä's technology and Deltamarin's advances in ship design.

Wärtsilä and Deltamarin expect to be able to generate customized ferry concept designs quickly and reliably, which also meet the owner's requirements and budget.

"This will shorten time-to-market considerations notably. The subsequent Basic Design can be generated rapidly, thanks to the combination of parametrically pre-designed elements and pre-engineered ship machinery and systems," Wärtsilä said.

Environmentally sustainable strategy

Evolving emission regulations are also set to require the re-design of many vessel types, including ferries operating in future ECAs (Emission Control Areas).

An important aim of the joint project is to introduce advanced, environmentally sound solutions, applied in a modular way and that are prepared for any future requirements.

Deltamarin and Wärtsilä are continuing to develop solutions as part of their sustainability strategy. Examples of this joint commitment include Deltamarin's highly efficient ferry designs and Wärtsilä's propulsion arrangements, exhaust gas cleaning systems, and in particular, its base of installed LNG dual fuel marine engines.

"The economic viability of advanced technical solutions can only come about through an integrated approach. By combining our companies' complementary expertise in ship design and integrated technologies, we believe that such viable solutions can be attained", said Wilco van der Linden, Director Business Development, Cruise & Ferry, Wärtsilä Ship Power.

"Deltamarin will provide their vast design expertise in ferries, and in particular the development of advanced, high-performance hull forms for new designs. These complementary capabilities will provide a valuable service to the international ferry industry", said Markku Kanerva, Deltamarin's Sales Director for Contracting Services.


A Maersk vessel, pictured from above. Maersk and Hapag-Lloyd suspend Strait of Hormuz transits amid Middle East security crisis  

Container carriers reroute services around the Cape of Good Hope as military conflict escalates.

Map of Middle East. Operations continue as normal at most Middle East ports  

Most facilities operating normally, with exceptions in Oman and Saudi Arabia.

Photograph of the 93,000-cbm very large ammonia carrier (VLAC) Gaz Ronin. Naftomar takes delivery of 93,000-cbm dual-fuel ammonia carrier  

Gaz Ronin features a MAN dual-fuel engine with high-pressure selective catalytic reduction technology.

Aurora Botnia leaving harbor. AYK Energy completes world’s largest marine battery retrofit on Wasaline ferry  

Aurora Botnia receives 10.4 MWh battery system, bringing total capacity to 12.6 MWh.

Steel cutting ceremony for an LNG dual-fuel 307,000-tonne crude oil tanker with builder's hull no. 113. Dalian Shipbuilding begins construction on LNG dual-fuel crude tanker  

Development is one of a number of milestones reported by parent company over the past few days.

Photograph of Sallaum Lines' Ocean Breeze vessel with 'Introducing The Blue Corridor' overlaid text. Sallaum Lines launches Blue Corridor sustainability initiative for Europe–Africa ro-ro trade  

Company deploys LNG-capable vessels with AI routing and eco-speed protocols on new green shipping corridor.

The platform supply vessel Viking Energy. Eidesvik Offshore signs yard contract for ammonia retrofit of PSV Viking Energy  

Halsnøy Dokk to convert platform supply vessel as part of EU-backed Apollo project.

Vanquish tanker alongside Jette Theresa oil/chemical tanker docked at terminal. North Sea Port completes risk analysis for alternative fuel bunkering operations  

Port authority says LNG, hydrogen, methanol and ammonia can be safely refuelled across its facilities.

Container ship near a port. Ammonia emerges as most feasible alternative fuel for deep-sea shipping in 2050 emissions study  

Research combining expert survey and technical analysis ranks ammonia ahead of hydrogen and methanol.

Cargo vessel at sea. EMSA study examines biodiesel blend spill response as shipping adopts alternative fuels  

Research addresses knowledge gaps on biodiesel-conventional fuel blends as marine pollutants and response measures.





 Recommended