Tue 5 Oct 2010, 08:43 GMT

Design project aims to cut fuel costs by 15%


New ferry design initiative targets 15% reduction in fuel consumption.



Wärtsilä and Deltamarin, a leading design company in the cruise and ferry market, have announced the introduction of a new series of ferry designs that are expected to lead to fuel savings of 15 percent. The designs are being presented during the 35th Interferry Conference in New York, 3-6 October, 2010.

The two companies say they have identified the need for a rational approach to ferry design, and to the entire newbuilding process.

Commenting on the ferry design issue, Wärtsilä said "Most ferries have a unique design, which is produced according to the special characteristics of each route, highly diverse passenger and freight requirements, and the owner's own business model. This diversity results in very high prototype costs for each vessel, to the extent that ferries may be hard to trade and finance. However, standardisation has seldom been the answer, and has usually led to sub-optimal ships with low profitability.

"From an environmental point of view, in the future ferries will have to operate using less fuel and creating lower emission levels. This can be achieved by benefiting from state-of-the-art design improvements, through optimizing machinery and systems, and by implementing the latest innovations in propulsion technology. These innovations are costly and must be standardized wherever possible."

According to Wärtsilä and Deltamarin, a breakthrough was achieved via the development of the so-called Parametric Design Method. Using this method, designers can make a clear distinction between the marketable and non-marketable features of a vessel. For example, the size and architecture of the passenger accommodation and recreation areas are marketable features of a ship, and can be tailored to each customer's particular needs.

On the other hand, the construction of the ship - the engine room layout, piping and ventilation, power, navigation and automation systems can all be designed using a more industrial method. By modularizing and parameterising these elements within the ship, Wärtsilä and Deltamarin say the same benefits can be utilized in subsequent ships without them becoming duplicates.

The savings resulting from use of the parametric approach are expected to be considerable, both in the initial investment as well as in operational costs. The industrial engineering of ship systems, and the serial effect created from pre-designed modules, are estimated to result in cost savings of approximately 15 percent. The fuel economy of these ferries, compared with ferries built 10-15 years ago, are also expected to improve by 15 percent, not least as a result of developments in Wärtsilä's technology and Deltamarin's advances in ship design.

Wärtsilä and Deltamarin expect to be able to generate customized ferry concept designs quickly and reliably, which also meet the owner's requirements and budget.

"This will shorten time-to-market considerations notably. The subsequent Basic Design can be generated rapidly, thanks to the combination of parametrically pre-designed elements and pre-engineered ship machinery and systems," Wärtsilä said.

Environmentally sustainable strategy

Evolving emission regulations are also set to require the re-design of many vessel types, including ferries operating in future ECAs (Emission Control Areas).

An important aim of the joint project is to introduce advanced, environmentally sound solutions, applied in a modular way and that are prepared for any future requirements.

Deltamarin and Wärtsilä are continuing to develop solutions as part of their sustainability strategy. Examples of this joint commitment include Deltamarin's highly efficient ferry designs and Wärtsilä's propulsion arrangements, exhaust gas cleaning systems, and in particular, its base of installed LNG dual fuel marine engines.

"The economic viability of advanced technical solutions can only come about through an integrated approach. By combining our companies' complementary expertise in ship design and integrated technologies, we believe that such viable solutions can be attained", said Wilco van der Linden, Director Business Development, Cruise & Ferry, Wärtsilä Ship Power.

"Deltamarin will provide their vast design expertise in ferries, and in particular the development of advanced, high-performance hull forms for new designs. These complementary capabilities will provide a valuable service to the international ferry industry", said Markku Kanerva, Deltamarin's Sales Director for Contracting Services.


MAmmoSS graphic. Mitsubishi Shipbuilding receives order for ammonia fuel handling system  

MAmmoSS system will support shop testing of ammonia marine engines from two licensors.

Neoliner Origin vessel. Kongsberg Maritime to lead EU Horizon project targeting wind-assisted propulsion at scale  

A 15-partner European consortium will use two full-scale vessel demonstrators to validate wind propulsion technology.

Petrobras logo. Petrobras warns of extended MGO and VLSFO supply suspension at Port of Itaqui  

Fuel distributor announces pipeline maintenance shutdowns affecting both MGO and VLSFO supply.

Richard Berkling, PowerCell Group. PowerCell secures SEK 50m marine fuel cell order for two liquid hydrogen cargo ships  

Swedish fuel cell maker wins contract to power two North Sea hydrogen vessels by 2028.

Wärtsilä hydrogen engine. MatH2 consortium launched to tackle hydrogen materials barriers  

New Finnish-led alliance targets materials compatibility challenges holding back hydrogen adoption.

CMA CGM Berenice vessel. CMA CGM takes delivery of fifth methanol dual-fuel boxship in series from Jiangnan Shipyard  

15,000-teu vessel is the penultimate ship in a six-vessel series due for completion in September.

VeriSphere logo. VPS launches VeriSphere Webshop in push to digitise marine fuel services  

Veritas Petroleum Services unveils self-service digital platform giving customers direct access to fuel data tools.

Titus vessel. ExxonMobil and Wallenius Wilhelmsen complete first trial of biofuel blend made from FAME distillation residue  

Vehicle carrier bunkered in Zeebrugge with B30 VLSFO blend.

Chimbusco and Shenergy green methanol agreement signing. 'China’s largest single-order green methanol procurement deal' announced  

Chimbusco and Shenergy seal agreement for 6,000 tonnes of methanol.

Moriond vessel. Exmar takes delivery of third dual-fuel LPG midsize gas carrier in newbuild programme  

Belgian shipping group Exmar takes delivery of the 41,000-cbm LPG carrier Moriond.