Concerns over corrosive wear risk in cross-head engines have led
Castrol Marine to question the rigour of some widely used scavenge drain oil analysis (SDA) techniques.
Factors influencing scavenge drain oil characteristics include fuel sulphur level, cylinder oil BN level, system oil contamination and operating profile. Accuracy is critical in SDA interpretation, not least because it supports feed-rate assumptions that are critical to cylinder oil performance, Castrol says.
"It is not possible to analyse results accurately without comprehensive knowledge of the fuel oil, the new and used system oil, feed rates and operational data collected from the engine at the time of sampling," commented
Paul Harrold, Castrol Marine Technology Manager. "Our view is that there are potential shortcomings in ship-based magnetic analyser type SDA approaches because they cannot identify corrosive wear."
Cylinder wear could be assumed to be under control due to a low response on ferro-magnetic analysers where, in fact, corrosion is taking place, Harrold said. "This demands attention as evidence grows supporting our position that corrosive wear risk is going unacknowledged when cylinder oils of insufficient BN are used in slow steaming."
MAN Diesel revised guidance to customers on mid-range BN cylinder oils at the end of 2012, recommending cylinder lube oil with 70BN or higher to customers for its newest Series 9 engines when running on higher sulphur fuel (above 1.5%- 2%). The firm says it “cannot recommend” cylinder oils "with a BN level between 50 and 60" for its latest engines.
Suppliers promoting mid-range BNs for slow steaming have argued that Series 9 engines represent only a small part of the current fleet. However, Castrol notes that mid-range cylinder oils were initially claimed as a complete solution for all conditions.
"We make no apology for renewing counselling caution on SDA methodology as the full consequences of lubricant selection when slow steaming continue to emerge,” said Mr Harrold. “Onboard SDA does not cover the full picture on cylinder oil feed rate optimisation. Normal corrosive wear patterns generate iron compounds which are predominantly non-magnetic and are thus not detected by onboard analysers."
