Fri 16 Jan 2009 14:14

Fuel control kit retrofit for US Navy


US Navy retrofits gas turbines with Digital Fuel Control (DFC) kits.



GE Marine reports that the United States Navy has retrofitted nearly 50 LM2500 marine aeroderivative gas turbines with its Digital Fuel Control (DFC) kits.

The LM2500s power the U.S. Navy's CG-47 Ticonderoga class cruisers and DDG-51 Arleigh Burke class destroyers, the company revealed today at the Surface Navy Association National Symposium.

GE Marine said the DFC technology kits incorporate the most state-of-the-art controls available for GE LM gas turbines -- a technology now standard on new LM2500 and LM2500+ engines. Previous-generation LM2500s use a hydro-mechanical control system.

Noting the benefits of the new system, the U.S. Navy incorporated the DFC retrofit into a concurrent ship system modernization program.

Since the first digital fuel controls were installed, the U.S. Navy has accumulated more than 100,000 DFC operating hours on selected DDG-51 and CG-47 class ships. In addition, the U.S. Navy recently purchased 16 DFC kits for four additional ships. GE anticipates continuing this modernization program throughout the above-mentioned class fleets.

According to Dave DePauw, GE Marine director of services in Evendale, Ohio, "In 1994, the U.S. Navy installed their first LM2500 equipped with the DFC technology aboard the Watson class large, medium-speed, roll-on/roll-off ships. The DFC technology -- as part of the standard engine equipment -- also has been delivered to international navies for recent LM2500 gas turbines applications, as well as on a variety of commercial projects where GE gas turbines are used to power cruise ships and fast ferries."

In addition, the new LM2500 and LM2500+ gas turbines supplied by GE Marine for U.S. Navy ship programs incorporate the engine's standard DFC technology. The vessels include the Makin Island LHD 8 amphibious assault ship and the GE-powered Littoral Combat Ships.

GE Marine said the benefits of the DFC technology include:

- Improved engine resistance to possible fuel contamination through oil actuation of variable stator vanes (VSV) and the fuel metering valve.

- Updated control of fuel and air scheduling within the gas turbine provides more accurate fuel/air scheduling through electrical feedback and closed-loop control. In addition, fuel characteristics and VSV positions can be recalibrated through the control software inputs.

- Gas turbine control sensor redundancy on compressor discharge pressure, compressor inlet temperature and pressure, gas generator speed, VSV position, and fuel metering valve position.

- Improved operator signals, alarms, and troubleshooting are provided by additional electrical sensors and actuator feedback. GE DFC kits also offer improved capabilities for data capture and condition monitoring.

- Fuel savings thanks to better system response and reliability, reducing time required for high-power check-out and torque balancing after fuel control changes.

Primary DFC retrofit kit components include a fuel metering valve and two VSV actuators, both with redundant electronic feedback. An upgraded engine controller and shipboard wiring changes are also required to incorporate the DFC kit.

GE Marine is one of the world's leading manufacturers of marine products and services, including aeroderivative gas turbines ranging from 6,000 to 57,300 shaft horsepower.


Christian Vandvig Finnerup, Dan-Bunkering. Dan-Bunkering appoints Christian Vandvig Finnerup as US managing director  

Finnerup transitions from Singapore role to lead American operations.

Hai Gang Wei Lai vessel. SIPG orders Wärtsilä systems for new LNG bunker vessel  

Shanghai International Port Group orders integrated cargo handling and fuel systems from Wärtsilä.

Chris Seide, Integr8 Fuels and William Kanavan, Pentarch Offshore Solutions. Integr8 Fuels signs MOU with Pentarch for bunker services at Port of Edrom  

Integr8 Fuels and Pentarch Offshore Solutions have signed an agreement to develop bunker fuel services.

Eagle Vellore vessel. MISC orders two LNG dual-fuel Suezmax tankers as part of fleet renewal  

Malaysian shipowner expands dual-fuel fleet with newbuilds backed by long-term charters.

Eunice Low, Oilmar DMCC. Oilmar DMCC appoints Eunice Low as marine fuels trader in Singapore  

Low joins firm's Singapore trading department with a decade of industry experience.

HMM container ship. HD Hyundai secures $1.46bn order for eight LNG dual-fuel container ships  

South Korean shipbuilder reports highest container ship order volume since 2007 supercycle.

Arctic black carbon emissions urgency graphic. Clean Arctic Alliance urges IMO action on black carbon after 'disappointing' COP30  

Environmental coalition calls for Arctic shipping fuel regulations ahead of December 5 deadline.

Egypt's Ministry of Petroleum and Mineral Resources and Suez Canal Authority MOU Signing Ceremony. Egypt's petroleum ministry and Suez Canal Authority sign MOU for LNG bunkering facility  

Ministry and canal authority to develop LNG supply station in Port Said.

Legend of the Seas main engine startup. Meyer Turku starts first main engine on Legend of the Seas cruise ship  

Finnish shipbuilder fires up Wärtsilä engine ahead of 2025 Royal Caribbean delivery.

Malik Energy Leadership Development Programme group photo. Malik Energy launches internal leadership development programme  

Marine fuel supplier rolls out training initiative for managers across its supply and energy divisions.





 Recommended