Thu 7 Apr 2016 12:06

Gearbulk ship saves $1.5m in fuel costs with antifouling solution


SeaQuantum X200 is said to have saved vessel $1.5 million in fuel expenses over 5 years.



Jotun says it has analysed the first five-year dry-docking of a vessel treated with its Hull Performance Solutions (HPS) system. The data revealed that Gearbulk's Penguin Arrow [pictured], coated with Jotun's SeaQuantum X200 antifouling solution in September 2010, recorded an estimated fuel saving and carbon dioxide (CO2) emission reduction of $1.5million and 12,055 tonnes respectively, across a 60-month period.

Jotun's proprietary HPS offer combines the application of an advanced antifouling coating, a specialised application procedure, a full suite of sensors that record hull performance and a high performance guarantee. The coating limits the growth of organisms on the hull, while the sensors measure hull performance and the efficacy of Jotun’s solution, providing a comprehensive insight into return on investment (ROI). Although it varies according to operational parameters, ROI is normally complete within one year of application.

According to Stein Kjolberg, Jotun's HPS Global Sales Director, the HPS system findings exceeded expectations. "As the first vessel to be coated with SeaQuantum X200, we were excited to see data on how Penguin Arrow’s hull performed over five years," he said. "The results were even better than we hoped for, and we now have clear evidence that SeaQuantum X200’s silyl methacrylate coating technology delivers clean hulls, saving money for owners."

Kjolberg notes that in addition to saving on fuel costs, the solution helped cut corresponding emissions. "Jotun has long argued that the right marine coatings represent one of the most cost-effective ways for owners to reduce emissions. We expect these findings will attract significant attention not only from owners, but other industry stakeholders seeking a more sustainable industry."

Jotun met with Gearbulk regularly over the five-year period to monitor the system and had full access to the vessel's historical performance data, stretching back to January 2000, allowing for a full comparative analysis. As a result of using HPS, speed loss was restricted to just 0.5% over the measured period which enabled the customer to achieve fuel efficiency. This compares to a market average speed loss estimated at 5.9%, and a historical speed loss of 6.4% for Penguin Arrow itself.

Penguin Arrow's dry-docking was completed in November last year. Despite undergoing less operational activity than expected and at lower speeds - conditions that would usually encourage fouling - the HPS system exceeded expectations. The initial visual inspection of the vessel's hull showed it to be completely fouling free aside from the usual areas of mechanical damage.

"Since its launch in 2011, about 400 vessels have been coated with SeaQuantum X200, and the feedback has been very positive. But now that we have five years of data from Penguin Arrow, we can make a stronger case to other owners that the system works," said Kjolberg.

Jotun positions itself as an antifouling specialist dedicated to transparency. Since 2013, Geir Axel Oftedahl, Jotun's Business Development Director HPS has been working with the International Organization for Standardization (ISO) to establish a common industry standard for measuring changes in hull and propeller performance. Now at the stage of a Draft International Standard, ISO 19030 is expected to come into effect later this year, accelerating industry-wide best practices and providing transparency for buyers of fuel saving technologies and services, including coatings.

"We are committed to delivering measured performance that empowers ROI analysis," concluded Oftedahl. "Today's shipowners have an understandable focus on operational costs and staying in compliance with the industry’s increasingly stringent environmental regulations. They have to know they can trust suppliers. With this data we can show exactly what we can do - delivering not just performance, but also savings, compliance and complete peace of mind."

Preemraff Göteborg, Preem's wholly owned refinery in Gothenburg, Sweden. VARO Energy expands renewable portfolio with Preem acquisition  

All-cash transaction expected to complete in the latter half of 2025.

Pictured: Biofuel is supplied to NYK Line's Noshiro Maru. The vessel tested biofuel for Tohoku Electric Power in a landmark first for Japan. NYK trials biofuel in milestone coal carrier test  

Vessel is used to test biofuel for domestic utility company.

Pictured (from left): H-Line Shipping CEO Seo Myungdeuk and HJSC CEO Yoo Sang-cheol at the contract signing ceremony for the construction of an 18,000-cbm LNG bunkering vessel. H-Line Shipping orders LNG bunkering vessel  

Vessel with 18,000-cbm capacity to run on both LNG and MDO.

Stanley George, VPS Group Technical and Science Manager, VPS. How to engineer and manage green shipping fuels | Stanley George, VPS  

Effective management strategies and insights for evolving fuel use.

Sweden flag with water in background. Swedish government bans scrubber wastewater discharges  

Discharges from open-loop scrubbers to be prohibited in Swedish waters from July 2025.

The ME-LGIA test engine at MAN's Research Centre Copenhagen. MAN Energy Solutions achieves 100% load milestone for ammonia engine  

Latest tests validate fuel injection system throughout the entire load curve.

Terminal Aquaviário de Rio Grande (TERIG), operated by Transpetro. Petrobras secures ISCC EU RED certification for B24 biofuel blend at Rio Grande  

Blend consisting of 24% FAME is said to have been rigorously tested to meet international standards.

Avenir LNG logo on sea background. Stolt-Nielsen to fully control Avenir LNG with acquisition  

Share purchase agreement to buy all shares from Golar LNG and Aequitas.

Seaspan Energy's 7,600 cbm LNG bunkering vessel, s1067, built by Nantong CIMC Sinopacific Offshore & Engineering Co., Ltd. Bureau Veritas supports launch of CIMC SOE's LNG bunkering vessel  

Handover of Seaspan Energy's cutting-edge 7,600-cbm vessel completed.

The world's first methanol-fuelled container ship, Laura Maersk. Methanol as a marine fuel | Steve Bee, VPS  

How environmental legislation has driven the development of low-sulphur fuels and methanol-ready ships.


↑  Back to Top